Extrusion

Extrusion

Processors' Wish List: What's Your Million-Dollar Dream?

How would you spend a windfall of $10,000, $100,000, or $1 million added to your operating budget? Here’s what owners and managers of plastics plants said they would do with this dream cash.

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New Catalyst Technologies Add Muscle to LLDPE Films

For processors looking to extrude stronger and tougher films, two firms recently came out with hexene-copolymer LLDPEs based on new catalyst technologies. Both resin families are poised to compete with octene LLDPE and metallocene LLDPE (mLLDPE), as well as other "super-hexene" grades.

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Extrusion

A Wave of Improvements in Mixing Tips

A new family of V-mixing sections for improved distributive mixing achieves intense chaotic mixing through "wavy" roots in flight lands and channels.

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Film Extrusion

Capacitance Gauges Come of Age For Blown-Film Thickness Control

Thanks to recent technical advances, relatively inexpensive capacitance thickness gauges reportedly are now stable enough for reliable closed-loop control, not just monitoring thickness variations. Another big step forward for capacitance gauges is the arrival of non-contact heads that can be mounted on the bubble instead of farther downstream on the layflat, thereby allowing quicker response to thickness variations.

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Coextrusion Adds Shine to PP For Thermoforming Large Parts

New coextruded resin combinations are making polypropylene a contender for large thermoformed parts in outdoor uses from pleasure boats to automotive exterior trim.

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Film Extrusion

Keep It Dry: Optimize Moisture Barrier in PE Films

When people talk about improving barrier properties in multi-layer food-packaging films, many of them think only of special barrier resins and overlook the role of the polyethylene that makes up the bulk of most films. The PE in a coex film can also be optimized to contribute to barrier.

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polyolefins

PP Engineering Alloys Branch Out Into Molding, Extrusion, Thermoforming

The Hivalloy line of in-reactor grafted alloys of polypropylene and amorphous resins from Montell Polyolefins, Wilmington, Del., is expanding its market reach with new grades, new developmental alloy families, and dramatic new applications. Besides injection molding, developing applications now include thermoformed sheet and even barrier packaging films.

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PET Recycling Line Crystallizes While Chopping

A new method of recycling PET into pellets or directly into extruded sheet is said to save time and energy by combining crystallizing and drying with size reduction in one piece of equipment.

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Film Extrusion

Time for a Switch to Electric Heater Rolls?

Web processors and converters who use liquid-heated rollers for orienting, annealing, laminating, and embossing should take a look at recent advances in electric-heated rolls. You could get better temperature control with less maintenance and downtime.

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Film Extrusion

Air Rings--Make Them Work for You, Not Against You

Air rings do more than just blow cooling air on your film. Their complex aerodynamic effects also help form and stabilize the bubble. Yet operators often misuse air rings because they don't understand how the stabilizing function works. Here's a practical guide to making an air ring be your trusty helper instead of an unruly troublemaker.

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Process Cooling
Plastics Size Reduction