Injection Molding

Try These Steps to Fix Injection Molding Problems

Here is a do-it-yourself guide to solving the 16 most common injection molding process problems in a step-by-step fashion.

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How to Clean a Flashed Hot Manifold-Part Two

Already a familiar sight on European store shelves, the eye-catching appeal of "IML" is gaining traction among North American injection molders. The latest tooling and automation designs can handle the higher volumes needed here.

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Induction Heated Molds Produce Class A Thermoplastic Composites

Though not widely popular, induction heating has long had its advocates as an efficient method of heating plastics molds.

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NPE 2006 News Wrap-Up: Hot Shots: New Nozzles and Controls Add Sizzle to Runnerless Molding

Electrically driven valve pins, a low-cost alternative to valve-gating, mold-mounted temperature controllers, and new components for fast color changes are some of a host of new components and systems unveiled at the giant NPE 2006 show in Chicago this past June. (Some brand-new introductions since the show are also included in this report.) The news includes runnerless products aimed at everything from micromolding to shot weights up to 17.4 lb.

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Dual Gas-Assist Techniques Advance Large-Part Molding

A novel combination of internal and external gas assist is the secret to injection molding a large panel that is both structural and requires a highly cosmetic surface.

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Injection Molding Research Targets Micro-Molding, Sinks and Foams

The IKV in Aachen, Germany, is known internationally as one of the foremost academic incubators of new plastics technology.

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U.S. Molder/Moldmaker Banks on Tandem Tooling

Erwin Quarder Inc. in Grand Rapids, Mich., a mold maker and injection molder of automotive and medical parts, thinks it has found the next big thing in tooling.

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New Materials on a Fast Track for Molded Auto Glazing

Injection molding of polycarbonate automotive window and roof glazing is an emerging market that offers weight savings up to 50%, greater styling freedom and potential for parts integration (ribs or brackets) that glass cannot match.

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Learning to Master In-Mold Labeling

As in-mold labeling, or IML, attracts a growing following among U.S. molders, some are finding that mastering a complex new technology is no small task.

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Thermoformer Offers Help With IMD

Hy-tech Forming Systems (USA) Inc., Phoenix, Ariz., is a specialist in close-tolerance forming of printed film using hydroforming, a technology utilizing fluid pressure behind a diaphragm to force heated film into a mold.

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Process Cooling
Blending & Dosing