Extrusion Know How

The Scale-Up Conundrum

There are many methods used to determine scale-up based on output, but most designers do not scale the melting requirement along with the output.

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Extrusion

Understanding Screw Breakage

You might think you're over-torquing the screw, but more often than not bending is the reason.

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Extrusion: Where's the Data? The Importance of Melt Strength in Extrusion

All extrusion processes depend to some degree on the melt strength of the polymer, and this property is generally a no-show on data sheets.

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Postconsumer

The Cause of Catastrophic Screw Wear

Erratic feeding can be the culprit. This is not uncommon when dealing with recycled material.

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The Limits Of Compression Ratio

Don't rely just on this value during the screw design process.

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Cooling Tips for Crystalline Polymers

If a little cooling is good, is a lot of cooling better?

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The Evolving Barrier Screw

There has been a gradual transition from the earlier Maillefer designs used in Europe to the Dray/Lawrence design using the parallel barrier design with an increased helix angle to accommodate wider channels.

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Why I Still Like Analog Meters

They may not look as slick as their digital cousins, but I find them more helpful in identifying and troubleshooting extrusion problems.

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Screw Design Is a Matter of Balance

In order to achieve a balance between feeding, melting, and pumping it鈥檚 necessary to use proven calculations and/or tested empirical data in the design of each section.

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What Output Should You Expect?

You can get a rough estimate of the potential output if you know the drive horsepower of your machine and the thermal characteristics of one of the materials you鈥檒l be running.

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Blending & Dosing