best practices

dies

Extrusion: How to Adjust for Polymer Shrinkage and Orientation

Polymers shrink and orient. Sometimes orientation is unbalanced, resulting in misshaped parts. But there are steps beyond tweaking the die that can mitigate these effects.

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INJECTION MOLDING: How to Specify an Injection Molding Machine

There are 51 things to consider when spec’ing a controller.

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MATERIALS: The Problems With Single-Point Data

Polymer properties are not constant as a function of temperature, and even small temperature changes can affect properties.

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From Extruder to Pelletizer: What Happens in Between Influences Quality

There’s a lot more to strand pelletizing than dunking material in water and hoping for the best. Here’s some advice on taking out some of the guesswork.

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Troubleshooting Material Burning In Hot-Runner Systems

Burns in hot runners can be misleading and hard to diagnose correctly. Follow these tips to track down the root cause of your problem.

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On-Site: A Big Molder’s Technical Engineering Plus a Small Company’s Customer Service

That’s the formula for rapid growth at a new/old firm serving medical, military, and aviation markets.

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Air-Ring Upgrades Get Film Processor Quickly Up to Spec

PolyExpert’s trials lead to installation of three new air rings and one digital IBC control to speed changeovers and reduce scrap.

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TOOLING: How to Vent Mold Details

Principles to follow in venting bosses, ribs, pins, cores, slides, and lifters.

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EXTRUSION: Another Technique for Controlling Melt Temperature

Flight widths are almost always designed at 10% of the screw diameter. But they can be optimized to reduce melt temperature and perhaps boost output.

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best practices

INJECTION MOLDING: How to Specify an Injection Molding Machine

In part two of a three-part series, the focus is on the injection unit.

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Plastics Size Reduction