best practices

Medical Molder Cuts Resin Dust to Boost Quality & Output

As a result, part yields are boosted from only 3% to 60% or more.

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Extrusion

To Produce Quality Extrusions, Get Control Over Melt Temperature

Temperature zone settings are often misunderstood and improperly adjusted. This often contributes to poor film quality and lower production.

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Elastomers

How to Prevent Stress Whitening in PP Copolymers

A look at causes, detection, and prevention.

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best practices

Putting Industry 4.0 to Work in a Molding Plant 

Learn why—and how—innovative molders have begun to develop “smart factories,” using advanced equipment, IT, and communication technology to enable greater connectivity and productivity.

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Automotive

Success Through Process Diversity

From heavy-gauge to light, and from the medical industry to the transportation market, Brentwood utilizes its wide range of thermoforming capabilities and expertise to engage customers around the world.

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Mold Maintenance

Tooling: Dealing with Sprue Bushings On the Production Floor

Causes of and solutions to some problems you probably deal with every day.

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screws

Extrusion: The Role of Polymer Density in Screw Design

Density affects the mass flow rate, and energy transfer is based on mass, not volume. As a result, polymer density enters into practically every calculation in a screw design.

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best practices

Injection Molding: DOEs Done Right

Doing DOEs for the sake of doing them wastes time and money. But they can provide vital information to determine which process variable is determining a critical part characteristic.

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processing tips

Cycle Time: Science vs. Rules of Thumb—Part 4

While laboratory tests are helpful in determining how polymers behave, you must remember the fundamental differences between laboratory measurements and the real world of plastic processing. Let’s examine semi-crystalline polymers here.

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Injection Molding: How Repeatable is Repeatability?

Process repeatability is not a constant, but varies over time in response to a number of variables. That variation is not captured by a snapshot in time—measuring a discrete sample of parts. And the only way to manage that variation is with process controls that adjust each and every cycle.

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Blending & Dosing
Process Cooling