Know-How

Materials: Annealing Tips for Polyamide-imide, Part 7 of 7

PAI is a material capable of achieving levels of performance that even semi-crystalline engineering polymers like PEEK, PPS, and PPA cannot. But you have to be willing to work for that performance, and the annealing process is an essential part of this. 

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Extrusion: Solving Surging in Two-Stage Screws

This usually crops up when the two stages are not matched in output. The best solution is to install a pressure-adjusting valve at the discharge end of the extruder.

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best practices

How to Know When Your Process is Ready to Make Acceptable Parts

Focus on six key metrics to help you determine when a process is lined out and stable enough to start production. 

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Understanding the Effect of Polymer Viscosity on Melt Temperature

Every processor should get hold of the viscosity curves for the polymers they use or contemplate using in their operations, and learn how to read them.

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Materials Part 6 of 7: Annealing Tips for Thermoplastic Polyurethanes

TPUs form physical, rather than chemical, crosslinks that can be broken by reheating. Formation of these crosslinks can be sped up by annealing, which improves a variety of properties.

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Tooling: Back to Basics On Die Springs--Part 2

Follow these steps for proper die-spring selection and installation.

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Extrusion

Extrusion: Evaluating Screw Design for Multi-Material Recycling

Since many plastic products are made of a combination of materials with very different melting points, careful consideration must be given to designing screws when it comes time to recycle these products.

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best practices

Materials Part 5: Annealing Tips for Crosslinked Polymers

As with semi-crystalline thermoplastics, annealing can be used in thermosetting polymers to obtain a level of crosslinking that may not be possible within the molding cycle.

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Molds & Tooling

Tooling: Back to Basics on Die Springs Part 1

Some molding shops insist that all of their molds have springs to return the ejector plates. And there are lots from which to choose. Here we’ll focus on compression die springs for injection molds.

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Postindustrial

Back to the (Re)Grind

Some amount of scrap—generated in startup, shutdown or defective parts—is inevitable. How can you reclaim regrind into new profitable parts?

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Plastics Size Reduction
Blending & Dosing